The Essentials Series – Recovery Gear for Overlanding – What do we Bring and How do we Use it

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After having been on the road for eleven years, I figured it would be a good time to reflect on our essentials in the recovery gear department.

Before our adventure in 2003 we had to take decisions on what to bring. Our choices were facilitated by the fact that we didn’t have the financial resources to buy all the fancy gadgets out there on the 4×4 market.

The Land Cruiser came equipped with a winch (the legendary 8274 Warn winch) so we bought some tow straps, D-ring shackles and a snatch-block for it. I tried to source some secondhand sand ladders on eBay but didn’t succeed since we were not going to fork out $130 a piece, especially since we were not going to travel to the Sahara. Instead we bought a hi-lift, a second-hand shovel and a small ax.

As we grew from rookies into professional overlanders and experiences piled up, we discarded disused tools and acquired new stuff. I concluded that over the years we have acquired quite an impressive recovery gear department.

Let’s take a look at what we’ve we got and what works best.

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Our Essential Recovery Gear (in random order)

Without these we would feel not confident to enter that muddy forest trail or check out that way too-soft-sandy beach. Correct that: at least without the first three mentioned below, we would have been in serious trouble.

No matter what gear, it helps we drive a reliable, high-clearance 4×4 vehicle. Please understand this: the items mentioned are personal choices and region dependent. Not every overlander needs them. We just want to share how these tools have helped us to explore off-the-beaten tracks.

Essential Recovery Gear #1 – Hi-Lift

The Hi-Lift Jack is a mechanical device that is not hampered by electrical shortcomings such as an electrical winch. The thing that struck me most is that the few times we needed to winch a car out of the mud was that the vehicle was so deep in that it didn’t move an inch. Even pulling with two vehicles and two winches didn’t do the job.

We took the Hi-Lift, lifted the car’s differentials out of the mud, stuck some wood underneath the tires, and nudged the vehicle out of the bog with a tow strap.

No doubt that there are enough other situations where a winch would do the job. We’ve seen our share of stunning performances during the Rainforest Challenge in Malaysia.

Three important points:

  • Does your vehicle (or the one you’re rescuing) have enough lifting points on your chassis or bumper?
  • It is wise to carry a plate to put underneath the hi-lift. This way you prevent your hi-lift from going deeper into the soft soil instead of lifting up the vehicle. No doubt there exist fancy accessories; we carry a simple aluminum 30×20 cms plate.
  • Keep the hi-lift clean and the moving parts creased. How do I know? We once got stuck and I spent an hour on cleaning the rusty tool before we could use it again.

 Read More: The Essentials Series – Camping Chairs

Hi-Lift

Essential Recovery Gear #2 – Shovel

Initial uses of the shovel:

  • To dig a latrine when camping somewhere for a longer period of time.
  • To move hot coals from a fire for a BBQ.

However, that changed when we got in some serious trouble and got stuck in deep mud in South East Asia. I lifted the Land Cruiser in the rear with the hi-lift while Karin-Marijke used the shovel to free the wheels so we could get some wood under them.

No matter the effort, the mud holes kept filling up with muddy water until a local showed us how to dig a narrow gutter to channel out the water. Hey, we all have to learn, don’t we? Simple but brilliant.

The shovel proved an interesting challenge as sits on the bonnet so, as a result, it is always exposed to the elements. The wood rotted away even after I sanded the handle a few times and applied good layers of lacquer. The result: needing the shovel in the middle of nowhere and the shaft breaking in two.

When we needed to replace the wooden handle for the third time, I searched for tropical hardwood but didn’t succeed. The mechanics of Platinado in Manaus upgraded it to a custom-made, aluminum shaft and handle. A solution for life. An easier, and much lighter one, is this foldable shovel.

Read More: What’s in That Green Box – Our List with Additional Equipment

Essentials Recovery Gear #3 #4 – Saw & Machete

Experience has shown that the above-mentioned items will generally get us out of precarious situations. However, both are useful when getting stuck. Sometimes the challenge lies somewhere else: a fallen tree across the trail, or low-hanging branches that are too thick and heavy to be pushed over the Land Cruiser’s roof.

We left the Netherlands with a cheap ax (something like this). It was practical to make kindle wood with but not so much to cut thick branches, let alone a trunk. In Greece the ax got replaced by a curved machete that served us well for a long time. However, I was limited when building campfires and wanting a saw to cut thicker pieces of wood. But then, where do you pack away a saw?

In Salta, Argentina we met Dominic and Diane from Canada who traveled with a T3 Westy. Dom showed me a neat, folding saw (this one) and I was sold. Of course, I still needed to battle Karin-Marijke objections in her role financial director and inventory keeper, but I succeeded and she has often admitted that this has been a good investment.

This saw packs nifty and small. You can unfold into a full-size, triangular-shaped bucksaw in a trice, and you can easily operate it with one hand. It is made of aluminum and so it weighs almost nothing yet feels extremely robust. The blade does not warp as easily as other, similar bow-saws.

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Not Essential but Boosting-Confidence Recovery Gear

With the knowledge that we have gathered on our journey, the above-mentioned gears are the ones we would buy were we to start all over again. The hi-lift and shovel are attached to the outside of the Land Cruiser and the saw takes minimal packing space. All three are relatively inexpensive and light yet they have gotten us out of tricky situations.

Having said that, the following items do enhance a feeling of security and no doubt increase the possibilities of getting us out. We would not have bought them on our own but are very fortunate to have friends around the globe who gave them to us.

Handy Recovery Gear #1 – Winch

Winches come in a few varieties [electrical, hydraulic, mechanical, find them here] but all share the same basic characteristics of being costly and heavy. While in this age of synthetic lines you could save on the weight you’d still have to dig deep into your pockets.

An interesting detail about winches: it is often of use to help others get unstuck. But hey, that may help you get karma points, or it can simply be fun and rewarding to help someone else.

Our Land Cruiser came with a Ramsey winch, which turned out to be defunct. As we result we found other ways to get the vehicle unstuck:

  • Using the hi-lift.
  • Asking for a tractor with a driver in a nearby village (Guyana).
  • Asking fellow 4×4 drivers during rallies in Suriname.

4×4 Service Valkenburg and Warn pulled it off to get a brand-new XD9000 (see here) to us in Bolivia to replace our defunct Ramsey. Thanks guys! We look forward to putting it into practice.

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Handy Recovery Gear #2 – Sand-Ladders

Because we planned to drive to Asia, we took a 4×4 training focused on traversing mud rather than dunes and deserts. I didn’t feel the need to buy expensive aluminum sand-ladders or the less-expensive but heavy, military-steel sand-ladders.

We started missing sand-ladders even though we stayed away from sandy areas: rickety bridges. In Asia as well as in the Amazon we have regularly wished for sand-ladders to guarantee a safe crossing of heavily damaged bridges.

Over the years there have been many developments in the 4×4 sector with an increase in lightweight products that mimic the characteristics of the original sand-ladder. One stands out in particular: the Maxtrax. Thank you, Benjamin for donating a set.

Read More: Doing a 4×4 Off-road Training, or Not?

Recovery gear; here, two orange Maxtrax sandladders

Handy Recovery Gear #3 – Compressor

While the terrain hasn’t been rough enough to test the winch, we have extended our boundaries of unpaved, sandy roads thanks to a simple purchase: a compressor.

For years we didn’t bother, not realizing that it was holding us back in some areas. Sometimes we wanted to air down the tires but didn’t because we had no clue to as when we’d be able to inflate them again even though terrain might demand it.

Read More: The Stupidest Things Overlanders Brought on Their Journey

Our small compressor works.

We changed our mind when at one time, in Brazil, we couldn’t drive up a seemingly easy but sandy slope. We were terribly annoyed and actually felt defeated. “That’s it,” we both concluded, and on the first possible occasion I bought a compressor in a local hardware store. It is a bit slow but does the job.

Note that you don’t need a compressor to get you out of a tight spot. We use it to get the tires back on pressure after the off-roading, so we can drive on the asphalt again without overheating the tires.

Read More: The Land Cruiser’s Ins & Outs

With an truck’s air system it goes much faster.

Afterthought

Of course we have more gadgets in and around the Land Cruiser, but this is the recovery gear that work best for us at this moment. This may change in the future. When that happens I’ll update this post. In the meantime, please use the comment section below to share what recovery gear best for you.

Fuel Up

Thank you to those who have bought us a couple of liters of diesel to support our journey and/or website.

Would you like to do the same?
 

Yes, I do!
 

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5 thoughts on “The Essentials Series – Recovery Gear for Overlanding – What do we Bring and How do we Use it

  1. I didn’t realize just how much research of my gear you were doing in Huanchaco. 🙂 Kermit and Maxtrax. Thank goodness you didn’t get a Kelly Kettle though; that’s my biggest waste of space. Where in VZ are you? Bring a lot of USD and spend a long time there if you can.

    • The Kermit chairs are great and thank you for showing them off to us. Having previously owned a Kelly Kettle we know how much space they take and given the amount of burnable stuff we encounter it doesn’t warrant the space, I agree.

  2. Like your approach on gadgets: keep it simple and get the job done. I have a suggestion regarding the winch, since it is an item that we rarely use but can be crucial at some situations:
    A Tirfor type hand winch is what has got me out of trouble many times- it is simple, easy to pack, and very effective, although not as fast as an electric winch, it will pull the vehicle from behind and sideways too, and for a fraction of the cost of the other one.

    • Awesome, enjoy the planning stage and of course the journey. Let us know if you have any questions!

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